New 5G KCP Compacting Pelletizing System

New 5G KCP Compacting Pelletizing System-1

One stage with two times filtration cleaning

High automation self cleaning system

High capacity increased and low energy consumption

Applicable Materials:LDPE/LLDPE/HDPE/PP Films/bags/raffia, PP/PE/ABS/HIPS regrind flakes, EPS/EPS foam materials etc

The KCP series Plastic recycling compacting and water ring pelletizing machine combines function of crushing, compacting, filtration and pelletizing into one step.

Compared with old generation pelletizing system, the throughput has increased by 50% and the energy consumption ratio has decreased by 20%.

It provides best solution for LDPE, LLDPE, HDPE, PP, CPP, BOPP, PS, EPS, XPS, ABS, POM, PA film, raffia, filament, bag, woven bag and foam materials recycling.

BOPP Film

Bubble Film

LLDPE Film

Shopping Bag

Washed Film

Waste Bag

1622448057859565

HDPE Regrind

1622448110786664

Nonwoven Fabric

1622448979384053

EPS Foam

1622449033837335

Woven Fabric

Filament & Yarn

Filament & Yarn

Squeezed Film

Squeezed Film

Characteristic

Machine ModelNew 5G KCP180 Plus
BrandKITECH
Applicable materialLDPE, LLDPE, HDPE, PP, BOPP, CPP, EPS, PS, PPS, ABS, PA, PLA
Capacity600-1500KG/H
Screw diameter100-180MM
Screw designSingle Screw
L/D ratio50
Screw rpm94-120
Screw material38CrMoAl
Gearbox typeHigh torque vertical
Motor brandWEG/SIEMENS
Filtration system2
Degassing zone2
Pelletizer typeWater ring pelletizer
Total power450-954KW
Delivery time3-4 months ready for inspection
Guarantee1 year
CertificateCE/UL/CSA

we are your best business solution

Modular Design

New 5G KCP Compacting Pelletizing System-2

Unit Introduction

Compacting

The plastic material got cutting, mixing and preheating in compactor uniformly, to ensure the material heated and dried effectively.

Extrusion

Synchronous motor and driver, energy saving rate 8% - 12%. Intelligent heating system and intelligent temperature control system can save energy by 5%. Screw L/D ratio 50:1, The throughput has been greatly improved. Optimized vacuum degassing system ensures high effective venting of volatile.

New 5G KCP Compacting Pelletizing System-3

Laser filter

The continuous self-cleaning filter is suitable for materials with high contamination. Double screens design with high throughput. It can use for long periods without changing the screen. Another filter can be installed at end of extruder to achieve two stage filtering.

Degassing

Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effe -ctively, make sure high quality output pellets.

New 5G KCP Compacting Pelletizing System-4

Second filter

Plate type, piston type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.

Pelletizing

Water ring pelletizer, strand type pelletizer, automatic strand pelletizer and under water pelletizer, KITECH provides different types of pelletizing solutions. For different MFI polymers and different users. High quality and stable throughput pellets.

Drying

Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.

Controlling

The DAS system supports data downloading and storage to help users achieve centralized monitoring of intelligent workshops. AMS provides protection procedures and maintenance videos to improve the service life of the machine. HMI intelligent operating system is easy to operate. The remote system supports remote diagnosis and provides mechanical, process and electrical integrated remote services.

Reference Project Pictures

New 5G KCP Compacting Pelletizing System-5
New 5G KCP Compacting Pelletizing System-6

KITECH IS COMMITTED TO BECOMING A WORLD-RENOWNED RECYCLING EQUIPMENT MANUFACTURER.

Floor Plan

PE PP Film Pelletizing Machine.jpg

Technical Data

TYPE5G KCP100/505G KCP120/505G KCP160/505G KCP180/50
Capactity (KG/H)300-600500-800900-12001200-1500
Energy consumption (kwh/kg)0.320.320.320.32
A / Length (mm)10,30013,08017,04017,320
B / Width (mm)6,2006,4506,8506,850
C / Height (mm)3500398044604850
CompactorVolume (L)800100014001600
Motor power (KW)110160200250
ExtruderScrew diameter (mm)Φ100Φ120Φ160Φ180
L/D50505050
Motor power (KW)185250355400
Intermediate laser filterFiltration diameter (mm)350*2365*2500*2700*2
Second filter
(options)
Two position plate type
Two position piston type
Back flush piston type
Automatic self-cleaning type
Downstream
(options)
Water ring pelletizer
Strand pelletizer
Automatic strand pelletizer
Underwater pelletizer


◉ Standard      ◯ Alternative