HDPE Milk Bottle/drum Washing System

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Programmable Control

Modular Combination Installation

Multiple Materials Process

Applicable materials: HDPE milk bottle/drum

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HDPE bottle,drums

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HDPE bottle,drums

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HDPE bottle,drums

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HDPE bottle,drums


Turn-key project solution supplier

Introduction to Modular Design

                       

Pre-Processing
Modular

Pre-processing modular is freely consists of bale breaker,screen,pre-washer,sorter,metal detector,label remover,and some other equipments. It provides pre-treatment for the raw material.

                       

Size Reduction
Modula

Large materials are processed into small pieces in this modular, which improves the washing result and makes the final product easy to packing.

                       

Washing
Modular

Dust, glue, label,oil and other impurities can be removed highly effective by washing mod -ule. This modular combines foating washing, hot washing, salty water separating, high-speed friction washing, low-speed friction, spraying, and some other washing equipments.

                       

Drying
Modular

Squeezing and drying treatment is used to remove the moisture in the material with low packing density. Mechanical dewatering treatment is used to process the material with high packing density to reduce energy consumption.

                       

Sorting
Modular

Near Infrared Spectrum , Aerodynamic principles material, and many other technology is used to separate material, color, and specific gravity to purify and sort products.

                       

Monitor & Control
Modular

Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment. Which ensures that we can update and maintain all user's systems for a long term.

Stand-Alone Introduction

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De-baler

Speed driving by frequency inverter;

Heavy built shaft and balde;
Double shafts designs;

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Magnetic belt

Permanent magnet belt;

SEW Eurodrive reducer;
High magnetic field strength;

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Trommel

Speed driving by frequency inverter;
Strong heavy frame structure inside;

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Belt conveyor

Heavy duty type, adopt gear motor;

Side walls to avoid spilling of feeding material;

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Crusher

Optimally designed blades are sharp and powerful;

Enclosed cutting chamber to prevent materials flying out;
Knives are externally adjustable;

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Screw conveyor

Screw adopt wear resistant stainless steel;

Triple sealing, External bearing design;

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Friction washer

Rotor and blades adopt wear resistant steel;

Rotor with dynamic balance treatment. Accuracy: ±3-5g;
Active material washing to protect downstream units;

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Hot washer

Thumb-wheel speed variable by inverter control;

Non-stop on line sediment discharge;
All part touch raw materials are stainless steel;

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Washing tank

All Thumb-wheel speed variable by inverter control;

Heavy duty washing, separation of different specific densities material;
All part touch raw materials are stainless steel;

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Centrifugal dryer

Rotor with dynamic balance treatment. Accuracy: ±3-5g;

Mild circular screen in polygon 4 piece version;
Washer/dryer housing built in stainless steel welded construction;

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Soda water circulation device

Multi-layers vibration screen ;

Impurities filtration from discharged water;

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Hot air pipe dryer

Pipeline built in stainless steel welded construction;

All part touch raw materials are stainless steel;

Hot air drying system;

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Label separator

Zigzag structure;

Air flow speed variable by inverter control;

All part touch raw materials are stainless steel;

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Electrical cabinet

International brand Low voltage components ;

Double circuit safety relay;

Intelligent and modular PLC controlling system

KITECH IS COMMITTED TO BECOMING A WORLD-RENOWNED RECYCLING EQUIPMENT MANUFACTURER.

Features Introduction

                       

Ability

Thanks to inovtive、washing technology and high quality recycling and estfrmanen KITech iellgent washing systen removes the ngest diffhcult soninente from waste plsss for customers.

                       

Stability

KITECH washing system is available for 24 hours working non-stop operation. Optimized design and top brand components to each unit. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.

                       

Efficiency

KITECH washing system is designed in all details for effciency improving. The modular design could simplifty the planning and aooelerate the implementation." The system have very low consumption values for electricity, water and labor.The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation.

                       

Modularity

KITECH washing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it's possible to adjust the system regard to technological modifh -cation and market changing. This makes the investment future-proofing.

                       

Control

Automatic control of KiTech washing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance are available for different production line. The intelligent control has display for operating data, it also collect the data of the consumption and the capacity from production lines. Which ensures the connection between the enterprises and the Internet, will improve the efficiency of enterprise management.

                       

Service

KiTech washing system is a flexible and customer- oriented recycling solution. All the components of the whole line is globally well- known brands, which ensures the reliable operation and serves your exact needs. Furthermore, our engineers will partner with you for the whole project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.

Floor Plan

Technical Data

Technical parameter
TypeRPW500RPW1000RPW2000RPW3000
Capacity (kg/h)500100020003000
Energy consumption (KWH)127176271316
Installation power (KWH)196270417487
Steam consumption (kg/h)300500500500
Dimension: L*W*H (m)Depends on factory layoutDepends on factory layoutDepends on factory layoutDepends on factory layout
De-baler

Unpacking motor power (kw)

7.5111518.5

Processable bale size: L*W*H (m)

1.0x1.0x1.21.1x1.1x1.31.1x1.1x1.31.4x1.4x1.8
Magnetic beltDrive motor2.22.22.22.2
Magnetic field strength760 GS @ 250 mm760 GS @ 250 mm760 GS @ 250 mm760 GS @ 250 mm
TrommelDiameter (mm)1000120015001800
Screen size (mm)20-5020-5020-5020-50
Belt conveyorBelt width (mm)80080010001200
Motor power (KW)2.22.233
Crusher
Grind chamber (mm)500*700700*1000800*1200(700*1200)
Motor power (KW)557513290*2
Screw conveyorScrew diameter (mm)250300400500
Motor power (KW)2.2345.5

Friction
washer

Screw diameter (mm)300400500600
Motor power (KW)1118.53037

Hot
washer

Dimension of tank (m)Φ1.6m×2.2mΦ1.8m×2.4m(Φ1.8m×2.4m)*2(Φ2m×2.5m)*2

Agitator motor power
(KW)

152222*230*2

Washing
tank

Dimension of  tank (mm)5000mm×1200mm6000mm×1600mm8000mm×1800mm10000mm×1800mm

No. of thumb-wheel
(pcs)

5685
Centrifugal dryerRotor diameter (mm)460500550650
Motor power (KW)15223045
Waste water filtration deviceVibration screen size1000100012001200
Screen mesh40404040

Hot air
pipe dryer

Pipe diameter (mm)133159169219
Heating power (KW)36364855

Label
separator

Drive motor (KW)344*25.5*2
Electrical PLC controller
cabinet
Button type
Color sorter
Man power (person/shift)
3-44-55-66-8
Delivery time (day)
60-7070-8080-90100-110
Warranty (month)
12months12months12months
Technical assistance
Egnineer available to service machinery overseasEgnineer available to service machinery overseasEgnineer available to service machinery overseasEgnineer available to service machinery overseas


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