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HDPE Milk Bottle/Drum Washing System

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Programmable Control
Modular Combination Installation
Multiple Materials Process

Applicable Materials: HDPE milk bottle/drum

HDPE bottle, drums
HDPE bottle, drums
HDPE bottle, drums
HDPE bottle, drums
Turn-key project solution supplier
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Introduction to Modular Design

Pre-Processing Modular

Pre-processing modular is freely consists of bale breaker, screen, pre-washer, sorter, metal detector, label remover, and some other equipments. It provides pre-treatment for the raw material.

Size Reduction Modular

Large materials are processed into small pieces in this modular, which improves the washing result and makes the final product easy to packing.

Washing Modular

Dust, glue, label, oil and other impurities can be removed highly effective by washing modular. This modular combines floating washing, hot washing, salty water separating, high-speed friction washing, low-speed friction, spraying, and some other washing equipments.

Drying Modular

Squeezing and drying treatment is used to remove the moisture in the material with low packing density. Mechanical dewatering treatment is used to process the material with high packing density to reduce energy consumption.

Sorting Modular

Near Infrared Spectrum, Aerodynamic principles material, and many other technology is used to separate material, color, and specific gravity to purify and sort products.

Monitor & Control Modular

Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment. Which ensures that we can update and maintain all user's systems for a long term.

Stand-Alone Introduction

De-baler

  • Speed driving by frequency inverter
  • Heavy built shaft and blade
  • Double shafts designs

Magnetic belt

  • Permanent magnet belt
  • SEW Eurodrive reducer
  • High magnetic field strength

Trommel

  • Speed driving by frequency inverter
  • Strong heavy frame structure inside

Belt conveyor

  • Heavy duty type, adopt gear motor
  • Side walls to avoid spilling of feeding material

Crusher

  • Optimally designed blades are sharp and powerful
  • Enclosed cutting chamber to prevent materials flying out
  • Knives are externally adjustable

Screw Conveyor

  • Screw adopt wear resistant stainless steel
  • Triple sealing, External bearing design

Friction Washer

  • Rotor and blades adopt wear resistant steel
  • Rotor with dynamic balance treatment. Accuracy: ±3-5g
  • Active material washing to protect downstream units

Hot washer

  • Thumb-wheel speed variable by inverter control
  • Non-stop on line sediment discharge
  • All part touch raw materials are stainless steel

Washing Tank

  • All Thumb-wheel speed variable by inverter control
  • Heavy duty washing, separation of different specific densities material
  • All part touch raw materials are stainless steel

Centrifugal Dryer

  • Rotor with dynamic balance treatment. Accuracy: ±3-5g
  • Mild circular screen in polygon 4 piece version
  • Washer/dryer housing built in stainless steel welded construction

Soda water circulation device

  • Multi-layers vibration screen
  • Impurities filtration from discharged water

Hot air pipe dryer

  • Pipeline built in stainless steel welded construction
  • All part touch raw materials are stainless steel
  • Hot air drying system

Label separator

  • Zigzag structure
  • Air flow speed variable by inverter control
  • All part touch raw materials are stainless steel

Electrical cabinet

  • International brand Low voltage components
  • Double circuit safety relay
  • Intelligent and modular PLC controlling system

KITECH IS COMMITTED TO BECOMING A WORLD-RENOWNED RECYCLING EQUIPMENT MANUFACTURER.
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Features Introduction

Ability

Thanks to inovtive, washing technology and high quality recycling and estfrmanen KITech iellgent washing system removes the ngest diffhcult soninente from waste plsss for customers.

Stability

KITECH washing system is available for 24 hours working non-stop operation. Optimized design and top brand components to each unit. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.

Efficiency

KITECH washing system is designed in all details for effciency improving. The modular design could simplifty the planning and aooelerate the implementation." The system have very low consumption values for electricity, water and labor.The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation.

Modularity

KITECH washing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it's possible to adjust the system regard to technological modifh -cation and market changing. This makes the investment future-proofing.

Control

Automatic control of KiTech washing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance are available for different production line. The intelligent control has display for operating data, it also collect the data of the consumption and the capacity from production lines. Which ensures the connection between the enterprises and the Internet, will improve the efficiency of enterprise management.

Service

KiTech washing system is a flexible and customer- oriented recycling solution. All the components of the whole line is globally well- known brands, which ensures the reliable operation and serves your exact needs. Furthermore, our engineers will partner with you for the whole project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.

Floor Plan

Technical Data

TypeRPW500RPW1000RPW2000RPW3000
Capacity(kg/h)500100020003000
Energy consumption(KWH)127176271316
Installation power(KWH)196270417487
Steam consumption (kg/h)300500500500
Dimension: L*W*H(m)Depends on factory layoutDepends on factory layoutDepends on factory layoutDepends on factory layout
De-balerUnpacking motor power (kw)800100014001600
Processable bale size: L*W*H (m)1.0x1.0x1.21.1x1.1x1.31.1x1.1x1.31.4x1.4x1.8
Magnetic beltDrive motor2.22.22.22.2
Magnetic field strength760 GS @ 250 mm760 GS @ 250 mm760 GS @ 250 mm760 GS @ 250 mm
TrommelDiameter (mm)1000120015001800
Screen size (mm)20-5020-5020-5020-50
Belt conveyorBelt width (mm)80080010001200
Motor power (KW)2.22.233
CrusherGrind chamber (mm)500*700700*1000800*1200(700*1200)
Motor power (KW)557513290*2
Screw conveyorScrew diameter (mm)250300400500
Motor power (KW)2.2345.5
Friction washerScrew diameter (mm)300400500600
Motor power (KW)1118.53037
Hot washerDimension of tank (m)Φ1.6m×2.2mΦ1.8m×2.4m(Φ1.8m×2.4m)*2(Φ2m×2.5m)*2
Agitator motor power (KW)152222*230*2
Washing tankDimension of tank (mm)5000mm×1200mm6000mm×1600mm8000mm×1800mm10000mm×1800mm
No. Of thumb-wheel (pcs)5685
Centrifugal dryerRotor diameter (mm)460500550650
Motor power (KW)15223045
Waste water filtration deviceVibration screen size1000100012001200
Screen mesh40404040
Hot air pipe dryerPipe diameter (mm)133159169219
Heating power (KW)36364855
Label separatorDrive motor (KW)344*25.5*2
Electrical cabinetPLC controller◯◯◯◯
Button type◉◉◉◉
Color sorter◯◯◯◯
Main power (person/shift)3-44-55-66-8
Delivery time (day)60-7070-8080-90100-110
Warranty (month)12months12months12months
Technical assistanceEgnineer available to service machinery overseasEgnineer available to service machinery overseasEgnineer available to service machinery overseasEgnineer available to service machinery overseas

◉ Standard      ◯ Alternative – Fixed

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